5 Panel vs 6 Panel Hat

The main difference between a 5 panel hat and 6 panel hat is the number of panels. A 5 panel hat has 5 panels and a 6 panel has 6 panels. For reference, a panel is a triangular piece of fabric , stitched together along with other panels to form the crown of a cap or hat (rounded part worn on head). A 5 panel cap has 2 back panels, 1 panel on each side (total of 2), and 1 front panel. A 6 panel cap has 2 back panels, 1 panel on each side (total of 2), and 2 front panels.

Below, we will provide a detailed introduction to the differences between 5 panel caps and 6 Panel caps

What Are 5-Panel Caps?

 The bill is shorter and often curved. Five-panel caps are seen as more modern and stylish than their six-panel counterparts, which are considered more traditional and classic.

So, what are the benefits of a five-panel cap? First, they tend to be more comfortable because there’s less material on your head. They’re also lighter in weight, making them ideal for summertime wear. Additionally, many people feel that five-panel caps provide a better fit because they conform to the head more easily.

What Are 6-Panel Caps?

They are often made from a stiffer fabric such as canvas, twill, or corduroy and have a visor to help keep the sun out of your eyes. Many people choose six-panel caps because they feel more comfortable than five-panel caps, and they also tend to stay on your head better when you are active.

Some embroidery experts do not like six-panel caps because they have a center seam. The seam area is much thicker and more complex. It is challenging to embroider the seam area. There is a tiny space between the two panels; stitches sink in this line, and the embroidery looks not so good. The biggest challenge is making small letters on the seam area.

If you want to put a logo with small details and letters on a six-panel cap, embroidery experts suggest using an embroidered patch instead of direct embroidery.

When Should You Buy A 6-Panel Cap, And When A 5-Panel Cap?

When it comes to purchasing a panel cap, the decision ultimately comes down to personal preference. That said, some general guidelines can be followed to ensure you make the best decision for your needs. If you’re looking for a cap that will provide maximum sun protection, then a six-panel cap is the way to go. On the other hand, a five-panel cap may be a better choice if you’re looking for a more breathable option. Ultimately, it’s up to you to decide which style best suits your needs.

If you’re looking for a new baseball cap, you may wonder what the difference is between six-panel caps and five-panel caps. While the answer may seem trivial, there is a big difference between the two styles of hats. Six-panel caps are more structured and support your head, while five-panel caps are more relaxed and allow better ventilation. Ultimately, the choice of style comes down to personal preference. Do you prefer a more comfortable fit or a more structured look? We are a professional hat making company. Whether you need 6-panel or 5-panel hats, you can contact us if you have any purchasing needs~